The disposal of plastics is a major problem in the world. In 2012, only about 32 million tons of plastic waste was produced in the United States, and only about 9% of plastics were recycled. This is because of the increasing use of non-recyclable plastics, which are mainly made of polystyrene and polypropylene. These plastics enter landfills, where they accumulate and are difficult to decompose. As a result, landfill space has become an increasing concern.
However, researchers at the Massachusetts Institute of Technology are now processing the end of the plastic landfill system to convert non-recyclable plastics into oil and gas. "Plastics come from oil, so it makes sense to convert it back to usable fuel," said the project's principal. “Our goal is to end the landfilling of waste plastics, not only at home but also globally.”
They use a so-called “continuous” system, in a process called catalytic depolymerization, in which the heat and catalyst decompose the plastic and convert it into crude oil for sale to the refinery. About 70% to 80% of the product becomes oil. About 10% to 20% becomes the hydrocarbon gas of the heating system, and the rest is char residue. Last year, the first full-scale commercial plant, the Rocky Mountain Recycling Plant, was established and installed in Salt Lake City, Utah's largest recycling plant. Under continuous operating conditions, the plant can handle up to 10 tons of plastic, and every day plastic produces 60 barrels of oil and achieve zero emissions.

Waste Plastic Pyrolysis Plant

Waste Plastic Pyrolysis Plant

Pyrolysis Plant is used for recycling waste tire, waste plastic, waste rubber to fuel oil. According to the actual situation in every country and district, we developed different models of Batch Pyrolysis Plants for waste tires, rubber and plastic with daily capacity 5 -10 tons.

Batch Waste Tyre Pyrolysis Plant

Flowchat of Batch Waste Tyre Pyrolysis Plant

Batch Waste Tyre Pyrolysis Plant

Advantages of Batch Waste Tyre Pyrolysis Plant

1. Full open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.

2. Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.

3. National Patent Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.

4. National Patent Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.

5. Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.

6. Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.

7. Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.

8. National Patent, unique heat insulation shell; high efficiency temperature keeping, excellent energy-saving effect.

Technical Parameter of Batch Waste Tyre Pyrolysis Plant

NO.

ITEM

PROJECT

1

Equipment Model

XY-7

XY-8

2

Door Model

Full Open Door

Full Open Door

3

Suitable Raw Materials

Rubber/Plastic Products

Rubber/Plastic Products

4

Structure

Horizontal Type Revolves

Horizontal Type Revolves

5

Reactor Size

Φ2200*6000mm Φ2600*6600mm

Φ2200*6000mm Φ2600*6600mm

6

Capacity for One Batch

5-6Mt; 8-10Mt

5-6Mt; 8-10Mt

7

Oil Yield of Tires

40%-45%

40%-45%

8

Work Pressure

Normal Pressure

Normal Pressure

9

Reactor Rotation Speed

0.4R/M

0.4R/M

10

Fuels Choice

Coal, Wood

Coal, Wood, Gas, Oil

11

Power

18KW/H

18-25KW/H

12

Cooling Method

Water Cycling

Water Cycling

13

Type of Drive

External Annular Gear

External Annular Gear

14

Heating Method

Direct

Direct

15

Type of Installation

With Foundation

With Foundation/Integrated Base

16

Noise dB(A)

≦85

≦85

17

Operation Mode

Intermittent Operation

Intermittent Operation

18

Total Weight(MT)

25-40

25-40

19

Installation Space Required

30m*10m

30m*10m

20

Manpower

3~4/batch

3~4/batch

21

Shipment

Ф2200×6000=1*40HC+1*40FR

Ф2600×6600=2*40HC+1*40FR

Ф2200×6000=1*40HC+1*40FR

Ф2600×6600=2*40HC+1*40FR

Waste Plastic Pyrolysis Plant,Plastic Pyrolysis Plant,Pyrolysis Of Plastic,Waste Plastic Pyrolysis Oil Plant

Shangqiu Jinpeng Industrial Co., Ltd. , https://www.recyclings.nl